Molded Silicone Foam and Sponges

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Cascade Gasket’s compression molding capabilities include the capacity for custom molded foam and sponges. We work with materials including BMS-168.1, BMS-123, and BMS-160, with color matching finishing capabilities to suit any end application. Our silicone foam and sponges can be manufactured for extreme environment compatibility, making them perfect for aerospace and high temperature applications.

Silicone foam and sponges can be compression molded in sizes up to 144”in length at 100 psi, with a +/- 0.005” manufacturing tolerance. We offer emergency and rush services, with molds up to 100 cavities to efficiently meet lead time requirements. With AS-9100 and AS-9102 aerospace certifications as well as ISO 9001:2008 certification, our customers can be assured of the quality and integrity of all of our manufacturing processes. For more information, please contact Cascade Gasket today.

 

 

Portfolio

Silicone Rubber Exit Door Seal for the Aerospace Industry
Compression Molded 787 Clamp Block Assemblies for the Aerospace Industry

Specifications:

General Capabilities	Custom, Offshore
Industry Focus	Aerospace, High Temperature
Intended Application	Custom Gaskets, Custom Rubber Molded
Industry Standards	AS-9100, AS-9102, Aerospace Industry Standard, ISO-9001-2008, International Organization for Standards
Material	Silicone, BMS-168.1, BMS-123, BMS-160
Product Capabilities	Large Components, Miniature, Multi-Component, Small Parts
Mold Process Type	Compression Molding
Additional Services	Engineering, Mold Making, Product Development, Rapid Prototyping, Tooling
Lead Time	Quoted job by job basis, Emergency services available, Rush Services Available
Efficiency	Six Sigma Certification, Black Belt, Lean Manufacturing
File Formats	AutoCAD(DWG, DWZ), BMP, Bit Mapped Graphics, DXF, Drawing Interchange Format, or Drawing Exchange Format, GIF, Graphics Interchange Format, IGES, Initial Graphics Exchange Specification, ANSI file format, JPG or JPEG, Joint Photographic Experts Group, PDF, Portable Document Format, SolidWorks()SLDPRT, SLDDRW, SLDDRT) , Unigraphics (PRT)
PSI	Compression Molding - Up to 100PSI
Number of Cavities The number of cavities in the mold used to produce multiple products in one molding cycle.	Min - 1 cavites, Max - 100 cavities
Tolerance	0.005 in
Compression Mold Sizes	From 12"X144"X9", To 48"X62"X18"