Rubber Compression and Injection Molding(click on thumbnail to enlarge)  Offering rubber compression and injection molding services, Cascade Gasket specializes in Boeing Aerospace Certified Rubber Compression molding. We mold pieces from small parts to large components, enabling us to compress mold parts up to 144” long and 48” wide at 100 psi. Additionally, we can use compression molds with up to 100 cavities to manufacture our custom gaskets and other parts. Besides organic rubber (from 15 to 80 durometer), we also work with silicone compounds as well as polypropylene, polystyrene, and polyurethane. Cascade Gasket is ISO 9001:2008, AS-9100, and AS-9102 certified.
Our injection molding capacity runs from one to thirty cavities, with molds up to 17.25” between bars by 11” and a 1000 cc shot size. Tolerance for all molding processes is to +/- 0.005”. Our facility also offers product development and mold making services, with rapid prototyping available. Lead times are quoted on a job by job basis, with emergency and rush service available. We are pleased to serve, in addition to aerospace companies, the train, bus, maritime and communication industries.  Portfolio Silicone Rubber Exit Door Seal for the Aerospace IndustryCompression Molded Rubber Seal Assembly for the Aerospace IndustrySpecifications| General Capabilities | Custom, Offshore | | Industry Focus | Aerospace, Bus, Communication, Maritime, Train | | Intended Application | Custom Gaskets, Custom Rubber Molded Parts | | Industry Standards | AS - 9100, AS - 9102, Aerospace Industry Standard, ISO - 9001-2008, International Organization for Standardization | | Material | Organic Rubber, Polypropylene, Polystyrene, Polyurethane, Silicone | | Product Capabilities | Large Components, Miniature, Multi-Component, Small Parts | | Mold Process Type | Compression Molding, Injection Molding Secondary Operation | | Additional Services | Engineering, Mold Making, Product Development, Rapid Prototyping, Tooling | | Lead Time | Quoted on job by job basis, Emergency services available, Rush Services Available | | Efficiency | Six Sigma Certification, Black Belt, Lean Manufacturing | | File Formats | AutoCAD (DWG,DWZ), BMP, Bit Mapped Graphics, DXF, Drawing Interchange Format, or Drawing , xchange Format, GIF, Graphics Interchange Format, IGES, Initial Graphics Exchange Specification, , NSI file format, JPG or JEPG, Joint Photographic Experts Group, PDF, Portable Document Format, SolidWorks (SLDPRT,SLDDRW,SLDDRT), Unigraphics (PRT) | | Molding Rubber Durometer | From 15 to 80 | | PSI and Shot Size | Compression Molding - Up to 100 PSI, Injection Molding - Up to 1000 CC's | | Clamping Force | Max 100 tons | Number of Cavities
The number of cavities in the mold used to produce multiple products in one molding cycle. | Min - Compression Molding 1 cavities, Max - 100 cavities | | Tolerance (+/-) | 0.005 in | | Compression Mold Sizes | From 12"X144"X9", To 48"X62"X18" | | Injection Mold Sizes | 17.25" Between Bars X 11" |
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